Yuzno-Uralskaya Promishlennaya Kompaniya
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foam-polystyrene

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THE EQUIPMENT

The equipment, which we produce and sell, is a prototype of the equipment which was invented about 50 years ago in West Europe. But then it had not become widely used as for its production toxic components were used. At "Soviet" time such equipment was used for thermal isolation in such places where the access of people was limited (e.g. on pipelines, in the country-side etc.). that equipment was named "Foam", "Riga" etc.

The situation changed sharp in the 90s when non-toxic resins were worked out (e.g. KFMT - Carbamid Formaldehyde Non-Toxic; VPS - G). There are some firms, which show this equipment as their "know - how".

Our equipment works successfully in 17 countries of the world: Russia, Ukraine, Estonia, Estonia, Latvia, Lithuania, Kazakhstan, Kirgizstan, Moldova, Belarus, Israel, Mongolia, Romania, the United Arab Emirates, Tunisia, Check Republic, Egypt, Armenia.

Our equipment was used (and is used) to reconstruct the ruined hangar for carrier racket "Energy" on the space - vehicle-launching site Baikonur, to reconstruct Lensk, at the construction site of atom power station in Volgodonsk and on three more electric power stations etc.

The principle of work of the equipment for the production of penoizol (unipor) is based on the increase of primary volume of foam-forming solution by its being foamed by the compressed air and the following hardening of penoizol (unipor) after its being poured into the forms or internal spaces of protecting constructions.

Big squares (about 150 m2) are not required to produce penoizol.

The main units of our equipment are made of stainless steel and bronze. It's necessary for the metal not to be subject to corrosion by the hardening (orthophosphoric acid) and foam forming. A pomp with a special bronze shell is also used in the equipment.

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The plant works from the source of compressed air (working pressure from 3 to 7 atmospheres) and the source of electricity of 220 Wt and has got the following technical characteristics:

Mass 37 kg
overall dimensions 400 õ 370 õ 650 mm
Productivity 10 m3/h
Used power 1 kWt
Staff 2 men

It is recommended to use the compressor K24 but other variants are also possible.

The cost of the plant GZU is 1400 USD.

If you're interested in this suggestion we can send you a videocassette without any fee, on which you can vividly see all the equipment and the process of penoizol production.

Here we've put video material for those who want to see everything "alive" as soon as possible. All the files are recorded in mpg format. Video files are recorded with lowered quality to decrease the size of loaded files.

Pouring polyfoam inside the brickwork
2 370 k
load
Pouring the floor
2 160 k
load
Pouring polyfoam into the form
3 150 k
load
Cutting the upper part of polyfoam, so called "cap" which is formed when being poured into the form
2 000 k
load
Disassembling the form
2 000 k
load
Cutting polyfoam into sheets
2 540 k
load
The appearance of shelves on which the ready polyfoam is dried
1 130 k
load
The appearance of production
1 620 k
load

 

last update: 16 November 2006